Scrap Metal Baler | Industrial Hydraulic Metal Baling Press Machine
Industrial Recycling Equipment

Scrap Metal Baler Hydraulic Baling Press

Engineered for maximum compaction force and operational efficiency, our scrap metal baler transforms loose metal scrap into dense, uniform bales — optimizing your storage, logistics, and recycling value chain.

Scrap Metal Baler - Industrial Hydraulic Baling Press
100-600 Ton
Compressing Force
2-8 Ton/h
Processing Capacity
≥2500 kg/m³
Bale Density
15-60 sec
Cycle Time
Product Overview

Why Choose Our Scrap Metal Baler

Built with heavy-duty steel construction and precision hydraulic systems, our metal balers are designed for continuous industrial operation in demanding scrap processing environments.

High Compaction Ratio

Achieves compression ratios up to 5:1, producing dense and tightly packed bales that maximize payload efficiency during transportation.

Fully Automatic Operation

PLC-controlled automation with programmable bale size, pressure settings, and ejection — reducing manpower requirements and human error.

Robust Construction

Welded high-tensile steel frame with reinforced pressing chamber walls, built to withstand years of heavy-duty continuous operation.

Low Maintenance

Centralized lubrication system, easily accessible hydraulic components, and wear-resistant materials minimize downtime and maintenance costs.

Energy Efficient

Variable displacement pump and energy-saving hydraulic circuit reduce power consumption by up to 30% compared to conventional systems.

Safety Systems

Comprehensive safety features including pressure relief valves, emergency stops, safety interlocks, and protective guarding on all moving parts.

Technical Data

Specifications

Available in multiple configurations to match your throughput requirements and facility constraints. Custom specifications available upon request.

Model Press Force Bale Size Cycle Time Motor Power Dimensions Weight
ARZIR-300 300 tons 1.1 × 1.1 × 1.6m 45–60s 45 kW 8.5 × 3.2 × 4.2m 12 tons
ARZIR-500 500 tons 1.2 × 1.2 × 1.8m 50–70s 75 kW 10.2 × 3.5 × 4.8m 18 tons
ARZIR-800 800 tons 1.3 × 1.3 × 2.0m 60–80s 110 kW 12.5 × 4.0 × 5.2m 28 tons
ARZIR-1200 1200 tons 1.4 × 1.4 × 2.2m 70–90s 160 kW 15.0 × 4.5 × 5.8m 42 tons
How It Works

Working Principle

The scrap metal baler uses multi-directional hydraulic compression to transform loose metal scrap into high-density bales through a four-stage automated process.

01

Material Loading

Loose scrap metal is loaded into the charging box via grab bucket, conveyor, or manual feeding depending on configuration.

02

Pre-Compression

The top lid closes and the first cylinder compresses material from above, reducing initial volume and preventing spring-back.

03

Main Compression

Side rams apply horizontal force from multiple directions, achieving maximum density and forming the final bale shape.

04

Bale Ejection

The finished bale is pushed out through the discharge door by the ejection cylinder, ready for stacking or transport.

Applicable Materials

What Materials Can Be Processed

Our scrap metal baler handles a wide range of ferrous and non-ferrous metals commonly found in scrap yards, manufacturing facilities, and demolition sites.

Steel Scrap
Steel Scrap
Aluminum Scrap
Aluminum Scrap
Copper Wire
Copper Wire
Stainless Steel
Stainless Steel
Car Bodies
Car Bodies
Sheet Metal
Sheet Metal
Metal Drums
Metal Drums
Iron Turnings
Iron Turnings
Industry Applications

Where Scrap Metal Balers Are Used

Trusted across industries where efficient scrap metal processing is critical to operational profitability and environmental compliance.

Scrap Metal Recycling Yards

Process high volumes of mixed ferrous and non-ferrous scrap into market-ready bales for smelters and steel mills.

Automotive Dismantling

Compact car body panels, frames, and parts into dense bales after end-of-life vehicle processing.

Metal Manufacturing Plants

Manage production offcuts, stampings, turnings, and defective parts to recover material value and reduce waste disposal costs.

Demolition & Construction

Bale structural steel, rebar, roofing materials, and metal fixtures recovered from demolition projects on-site.

Port & Shipping Terminals

Maximize container loading density for scrap metal exports, reducing shipping costs per ton of material.

Municipal Waste Processing

Separate and bale metals recovered from municipal solid waste streams at material recovery facilities.

Industry Applications

Where Our Baler Makes an Impact

From scrap yards to foundries, our hydraulic metal baler delivers consistent performance across the most demanding industrial environments.

Scrap Recycling

Scrap Recycling

Process high volumes of mixed ferrous and non-ferrous scrap into market-ready bales for smelters and steel mills, maximizing material recovery value.

Automotive Dismantling

Automotive Dismantling

Compact car body panels, frames, and end-of-life vehicle parts into dense bales, streamlining downstream logistics and smelter delivery.

Foundries

Foundries

Bale cast iron, steel turnings, and furnace returns into uniform charges that improve melt efficiency and reduce handling costs in foundry operations.

Metal Fabrication

Metal Fabrication

Manage production offcuts, stampings, and defective parts on the shop floor, recovering material value and keeping workspaces clear and compliant.

Key Advantages

Engineered for Performance

Every component is selected and integrated to deliver reliable, high-throughput baling performance with minimal operational overhead.

01

Premium Hydraulic Components

Rexroth/Parker pumps and valves ensure precise pressure control, long service life, and globally available spare parts.

02

Wear-Resistant Chamber

Hardox or equivalent wear plate lining on compression chamber surfaces extends service intervals significantly.

03

Intelligent Pressure Control

Automatic pressure adjustment based on material type ensures optimal bale density without overloading the system.

04

Quick Changeover

Adjustable bale size settings via touchscreen allow fast adaptation between different material types and customer requirements.

05

Remote Monitoring

Optional IoT connectivity enables remote diagnostics, production tracking, and predictive maintenance alerts.

06

Compact Footprint

Space-efficient design with flexible layout options to integrate into existing production lines or constrained facility layouts.

Frequently Asked Questions

Common Questions About Scrap Metal Balers

What is a scrap metal baler used for?

A scrap metal baler is used to compress loose scrap metal — such as steel, aluminum, copper, and other metals — into compact, dense bales. This makes the material easier and more economical to store, handle, transport, and sell to steel mills or smelters for recycling.

How much pressure does a metal baler generate?

Industrial scrap metal balers typically generate between 100 and 600 tons of compressing force, with hydraulic system pressure ranging from 25 to 31.5 MPa. The required force depends on the type and thickness of the metal being processed and the desired bale density.

What is the output capacity of a scrap metal baler?

Output capacity varies by model and material type. Standard industrial scrap metal balers process between 2 to 8 tons per hour. Factors affecting throughput include material density, feeding method, bale size settings, and the level of automation in the system.

Can the bale size be customized?

Yes, bale dimensions are fully adjustable through the PLC control system. Common bale sizes range from 400×400×600mm to larger configurations, and can be programmed to meet specific shipping container dimensions or customer specifications.

What maintenance does a metal baler require?

Regular maintenance includes hydraulic oil level checks and periodic replacement, filter changes, inspection of cylinder seals, lubrication of moving parts, and visual inspection of wear plates. Most balers feature centralized lubrication systems to simplify routine maintenance.

Is the baler suitable for non-ferrous metals like aluminum and copper?

Absolutely. Our scrap metal balers are designed to process both ferrous metals (steel, iron) and non-ferrous metals (aluminum, copper, brass, zinc). Pressure settings can be adjusted for softer materials to achieve optimal bale density without wasting energy.

Request a Quote — ARZIR Industrial Equipment

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