Industrial Shredders
Powerful shredders engineered for metal, e-waste, and mixed material processing with precision size reduction and maximum throughput efficiency.
ARZIR industrial shredders process 1-50 tons per hour of metals, e-waste, automotive materials, and mixed scrap. Our comprehensive shredder range serves recycling facilities, automotive dismantling operations, electronics recycling centers, and waste management companies. Each model delivers precise size reduction with advanced cutting technology and superior durability for continuous operation.
Shredder Models
How Does an Industrial Shredder Work?
Understanding the shredding process and size reduction system operation
Material Feeding
Materials are fed into the shredder chamber via conveyor belt, crane, or direct loading with controlled feeding rates.
Cutting Action
Rotating shafts with cutting tools engage material, applying tearing and cutting forces to break down large pieces into smaller fragments.
Size Control
Screen plates or discharge openings control final output size, ensuring consistent particle dimensions for downstream processing.
Material Discharge
Processed material is discharged via conveyor system, ready for separation processes or further size reduction if required.
Mechanical Shredding Process
Technical Parameters & Models
Industrial shredder specifications and processing capacity comparison
| Model | Power Range | Throughput | Output Size | Rotor Speed | Best Application | Chamber Size |
|---|---|---|---|---|---|---|
| Single-Shaft SS-500 | 200-500kW | 1-8 t/h | 50-300mm | 15-25 rpm | E-waste, mixed materials | 1200×800mm |
| Single-Shaft SS-800 | 400-800kW | 3-15 t/h | 30-200mm | 12-20 rpm | Automotive, bulky waste | 1800×1200mm |
| Double-Shaft DS-1000 | 500-1000kW | 5-25 t/h | 25-150mm | 20-40 rpm | Metal scrap, industrial waste | 2000×1500mm |
| Double-Shaft DS-1500 | 800-1500kW | 10-30 t/h | 20-100mm | 15-35 rpm | High volume operations | 2500×2000mm |
| Four-Shaft FS-2000 | 1000-2000kW | 15-50 t/h | 10-80mm | 25-50 rpm | Fine sizing, uniform output | 3000×2500mm |
Materials Compatibility
Comprehensive material processing capabilities for industrial shredder applications
E-Waste
Circuit boards, computers, phones, appliances, cables, electronic components
Automotive
Car bodies, engines, transmissions, bumpers, dashboards, mixed auto parts
Mixed Metal Scrap
Steel, aluminum, copper, brass, mixed ferrous and non-ferrous materials
White Goods
Refrigerators, washing machines, dryers, air conditioners, large appliances
Tires & Rubber
Truck tires, car tires, rubber products, conveyor belts, hoses
Industrial Waste
Manufacturing waste, packaging materials, production offcuts, mixed waste
Construction Materials
Wood, drywall, insulation, composite materials, building debris
Plastic Materials
Plastic containers, films, pipes, automotive plastics, mixed polymers
Cost & ROI Analysis
Understanding industrial shredder cost and ROI for recycling business operations
Cost Savings
Processing Volume Increase
5-15x throughput improvement compared to manual disassembly and cutting
Material Liberation
Improved separation efficiency increases value recovery by 20-40%
Labor Cost Reduction
80% reduction in manual processing labor requirements
Investment Payback
Installation & Maintenance
Industrial shredder installation guide and maintenance tips for optimal performance
Installation Requirements
Installation Time
5-10 days depending on shredder size and auxiliary equipment
Space Requirements
Minimum 15m x 20m footprint plus 8m clearance for material handling
Power Requirements
380V/50Hz, 200-2000kW depending on model and configuration
Foundation
Reinforced concrete foundation, 1.5-3.0m deep with vibration isolation
Maintenance Schedule
Daily Checks
CRITICALCutting tool inspection, lubrication levels, bearing temperatures, safety systems
Weekly Maintenance
IMPORTANTTool wear assessment, screen condition, belt tension, electrical connections
Monthly Service
ROUTINECutting tool replacement, bearing lubrication, drive system service
Annual Overhaul
PLANNEDComplete drive system overhaul, rotor rebuilding, structural inspection
Case Studies & Application Stories
Real-world applications from e-waste recycling to automotive dismantling and mixed material processing
E-Waste Facility
USA - Processing 25 tons/day of electronics with four-shaft shredder
Auto Recycling
Germany - Double-shaft shredder for 150 vehicles/month processing
Mixed Waste Plant
UK - Single-shaft processing of industrial and commercial waste
Appliance Recycling
Australia - White goods processing with specialized shredder systems
Comparison with Alternatives
Shredder vs crusher, single vs multi-shaft systems, and mechanical vs hydraulic processing analysis
Shredder vs Crusher
| Aspect | Industrial Shredder | Crusher |
|---|---|---|
| Action Type | Cutting and tearing | Compression and impact |
| Material Handling | Mixed materials, complex shapes | Brittle materials, simple shapes |
| Output Control | Precise size control | Variable output sizes |
| Contamination Tolerance | High tolerance | Low tolerance |
| Best For | Recycling, waste processing | Mining, aggregate production |
Single vs Multi-Shaft
Processing Comparison
Buying Guide
How to choose an industrial shredder and find the best size reduction solution for your operations
Selection Criteria
1. Material Type Assessment
• E-waste & electronics: Single or four-shaft shredders
• Automotive materials: Double-shaft shredders
• Mixed materials: Single-shaft versatile systems
• Fine sizing needs: Four-shaft precision systems
2. Throughput Requirements
• 1-8 tons/hour: Single-shaft SS-500 series
• 5-25 tons/hour: Double-shaft DS-1000 series
• 15-50 tons/hour: Four-shaft FS-2000 series
• Custom volumes: Engineered solutions available
3. Site & Infrastructure
• Minimum 15m x 20m + 8m clearance
• Concrete foundation depth: 1.5-3.0m
• Power supply: 380V/50Hz, 200-2000kW
• Dust collection and noise control systems
Common Questions
How do I choose between single and double-shaft shredders?
Single-shaft shredders offer versatility and lower maintenance for mixed materials. Double-shaft provides higher throughput and better control for consistent output size.
What power requirements should I expect?
Power consumption depends on material type and throughput. Typical range is 15-40 kWh per ton processed. Harder materials and finer output require more power.
How often do cutting tools need replacement?
Tool life varies by material: 500-2000 tons for abrasive materials, 1000-5000 tons for clean metals. Regular maintenance extends tool life significantly.
Can shredders handle contaminated materials?
Yes, shredders process contaminated scrap, but excessive dirt, concrete, or non-metallic materials will increase wear and reduce efficiency.
What size reduction ratios are achievable?
Typical reduction ratios range from 5:1 to 20:1 depending on input material and shredder configuration. Multiple-pass processing can achieve higher ratios.
Safety Standards & Certifications
CE certified industrial shredders with comprehensive safety standards and protection systems
International Certifications
CE Marking
European Conformity
ISO 9001
Quality Management
ISO 14001
Environmental
UL Listed
Electrical Safety
Safety Features
Emergency Stop Systems
Multiple emergency stops with immediate rotor stopping and power isolation
Access Control Systems
Interlocked access doors and maintenance platforms with safety lockout systems
Overload Protection
Automatic overload detection and rotor reversal to prevent damage and jamming
Dust Collection
Integrated dust collection systems and explosion prevention measures
Maintenance Safety
Safe maintenance access, tool changing systems, and lockout/tagout procedures
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