Scrap Metal Shears
Heavy-duty shearing solutions for scrap yards, demolition, and recycling facilities with superior cutting performance and reliability.
ARZIR scrap metal shears process 20-500 tons per day of structural steel, plate materials, and mixed scrap metals. Our comprehensive shear range serves scrap yards, demolition contractors, ship breaking facilities, and metal recycling centers. Each model delivers precise cutting performance up to 300mm thickness with advanced hydraulic systems and superior blade technology.
Shear Models
How Does a Scrap Metal Shear Work?
Understanding the hydraulic shearing process and cutting system operation
Material Positioning
Scrap materials are positioned between upper and lower blades using crane or grapple systems with precise alignment.
Hydraulic Engagement
High-pressure hydraulic cylinders generate 300-2000 tons of cutting force, engaging upper blade against lower blade.
Shearing Action
Sharp hardened steel blades create concentrated stress points, resulting in clean cuts through metal up to 300mm thickness.
Material Discharge
Cut pieces are automatically discharged into collection areas, ready for further processing or transportation.
Hydraulic Shearing Process
Technical Parameters & Models
Scrap metal shear specifications and cutting capacity comparison
| Model | Cutting Force | Blade Length | Cut Thickness | Cycle Time | Daily Capacity | Power |
|---|---|---|---|---|---|---|
| Container Shear CS-400 | 400T | 1.2m | 50mm | 30s | 20-40 tons | 75kW |
| Container Shear CS-800 | 800T | 2.0m | 150mm | 60s | 50-100 tons | 110kW |
| Gantry Shear GS-1200 | 1200T | 2.5m | 200mm | 45s | 100-200 tons | 160kW |
| Gantry Shear GS-2000 | 2000T | 3.5m | 300mm | 90s | 200-500 tons | 220kW |
| Alligator Shear AS-600 | 600T | 1.8m | 120mm | 20s | 80-150 tons | 90kW |
Materials Compatibility
Comprehensive material cutting capabilities for scrap metal shear applications
Structural Steel
I-beams, H-sections, channels, angles, rebar, construction steel
Plate Steel
Heavy plates, sheets, tank walls, ship hull sections
Railway Materials
Rails, rail cars, locomotive parts, switches, crossings
Heavy Machinery
Equipment frames, machine bases, industrial components
Ship Breaking
Hull sections, bulkheads, deck plates, marine structures
Industrial Scrap
Mixed metal waste, fabrication offcuts, demolition debris
Cast Iron
Engine blocks, machine parts, pipe fittings, castings
Non-Ferrous
Aluminum beams, copper bus bars, brass fittings, bronze components
Cost & ROI Analysis
Understanding scrap metal shear cost and ROI for recycling business operations
Cost Savings
Processing Time Reduction
70-85% faster cutting compared to torch cutting and manual methods
Labor Cost Optimization
60% reduction in labor requirements through automated cutting operations
Material Yield Improvement
Clean cuts maximize material recovery and improve downstream processing efficiency
Investment Payback
Installation & Maintenance
Scrap metal shear installation guide and maintenance tips for optimal performance
Installation Requirements
Installation Time
3-7 days depending on shear size and site preparation
Space Requirements
Minimum 10m x 15m footprint plus 5m clearance for material handling
Power Requirements
380V/50Hz, 75-220kW depending on model specifications
Foundation
Reinforced concrete foundation, 1.0-2.0m deep depending on shear tonnage
Maintenance Schedule
Daily Checks
CRITICALHydraulic pressure, blade alignment, safety systems, oil levels
Weekly Maintenance
IMPORTANTBlade inspection, lubrication points, electrical connections, filter checks
Monthly Service
ROUTINEBlade sharpening/replacement, hydraulic system service, torque checks
Annual Overhaul
PLANNEDComplete hydraulic overhaul, structural inspection, blade replacement
Case Studies & Application Stories
Real-world applications from scrap yard operations to ship breaking and demolition projects
Steel Scrap Yard
USA - Processing 300 tons/day with GS-2000 gantry shear system
Ship Breaking
India - Container shears for efficient ship hull processing operations
Demolition Project
Germany - On-site structural steel processing with mobile shears
Railway Scrapping
Australia - Alligator shears for rail car dismantling operations
Comparison with Alternatives
Shear vs torch cutting, mobile vs stationary shears, and hydraulic vs mechanical cutting analysis
Shear vs Torch Cutting
| Aspect | Hydraulic Shear | Torch Cutting |
|---|---|---|
| Cutting Speed | 20-90 seconds per cut | 5-30 minutes per cut |
| Cut Quality | Clean, precise edges | Heat-affected zones |
| Operating Costs | Low (electricity only) | High (gas, consumables) |
| Safety Requirements | Standard industrial | Fire watch, ventilation |
| Best For | High-volume operations | Complex shapes, field work |
Mobile vs Stationary Shears
Hydraulic vs Mechanical Shears
Buying Guide
How to choose a scrap metal shear and find the best cutting solution for your operations
Selection Criteria
1. Material Analysis
• Light structural: 300-600T shear capacity
• Medium structural: 600-1200T shear capacity
• Heavy structural: 1200-2000T shear capacity
• Maximum thickness: Consider 50-300mm range
2. Operation Requirements
• Mobile operations: Container shear systems
• Fixed installations: Gantry shear systems
• Fast cycling: Alligator shear models
• Heavy duty: Industrial gantry shears
3. Site & Infrastructure
• Minimum 10m x 15m + 5m clearance
• Concrete foundation depth: 1.0-2.0m
• Power supply: 380V/50Hz, 75-220kW
• Crane capacity: 5-50 tons for material handling
Common Questions
What cutting force do I need for structural steel?
For typical structural steel (I-beams, channels, angles), 500-1000 tons cutting force is recommended. Heavier sections may require up to 2000 tons for clean cuts.
How much does a scrap metal shear cost?
Costs range from $200,000-$1,500,000 depending on capacity and features. Include installation, training, and blade replacement costs in your budget. ROI typically achieved within 4-15 months.
How often do blades need replacement?
Blade life varies from 5,000-15,000 cuts depending on material hardness and thickness. Regular inspection and proper maintenance extend blade life significantly.
Can shears handle contaminated materials?
ARZIR shears handle lightly contaminated scrap, but excessive concrete, dirt, or non-metallic materials should be removed to prevent premature blade wear.
What about financing and support?
ARZIR offers equipment financing, comprehensive training, and 24/7 technical support. Our service network ensures minimal downtime and maximum productivity.
Safety Standards & Certifications
CE certified scrap metal shears with comprehensive safety standards and protection systems
International Certifications
CE Marking
European Conformity
ISO 9001
Quality Management
ISO 14001
Environmental
UL Listed
Electrical Safety
Safety Features
Emergency Stop Systems
Multiple emergency stops and automatic shutdown sequences with immediate blade retraction
Blade Protection Guards
Physical barriers and safety curtains around cutting zones with interlock systems
Pressure Relief Systems
Automatic hydraulic pressure relief and overload protection systems
Two-Hand Operation
Dual control system prevents accidental activation and ensures operator awareness
Access Control
Lockout/tagout systems and restricted access controls for maintenance operations
Ready to Work with ARZIR?
Join thousands of satisfied customers worldwide who trust ARZIR for their recycling and metal processing equipment needs.
Get Your Quote
Start your recycling equipment journey with ARZIR
By submitting this form, you agree to our privacy policy.