Alligator Shear
Compact Hydraulic Machine for Small Metal Cutting
Designed for scrap recycling centers, rebar processing, and metal fabrication. Cut rebar, steel rods, and small structures efficiently.
Professional Alligator Shear Solutions
The ARZIR Alligator Shear is a compact hydraulic cutting machine named for its alligator-like jaw design. Ideal for cutting rebar, angle steel, round steel, and small metal structures in recycling centers, construction sites, and metal processing facilities.
Featuring compact structure, simple operation, and convenient maintenance, our alligator shears offer excellent cost-effectiveness compared to larger cutting machines, making them perfect for small to medium-scale metal cutting applications.
Scrap Recycling
Steel, copper, aluminum cutting and processing
Rebar Processing
Construction rebar and steel rod cutting
Metal Fabrication
Pipes, profiles, and small structures
Construction Sites
On-site construction scrap cutting
Core Features & Advantages
Hydraulic drive, compact design, safe operation, and cost-effective performance
Powerful Hydraulic Drive
100-400T cutting force efficiently processes rebar, angle steel, round steel, and small metal structures with precision
Multiple Size Options
Four models available to match different material sizes and processing requirements from light to heavy-duty applications
Compact & Portable Design
Lightweight structure and compact footprint enable easy transportation and relocation between work sites
Cost-Effective Operation
Low purchase cost, high efficiency processing, and minimal maintenance requirements deliver excellent ROI
Safe Operation
Foot pedal control and automatic blade return ensure operator safety during cutting operations
Simple Maintenance
Easy access design and robust construction minimize maintenance requirements and maximize uptime
Technical Specifications
Four proven models to meet different small metal cutting requirements
| Model | Cutting Force | Max Length | Max Diameter | Cutting Speed | Motor Power |
|---|---|---|---|---|---|
| ARZIR AS-100 | 100 tons | 1200mm | 50mm rebar | 15-20 cuts/min | 15 kW |
| ARZIR AS-200 | 200 tons | 1500mm | 75mm rebar | 12-18 cuts/min | 22 kW |
| ARZIR AS-300 | 300 tons | 1800mm | 100mm rebar | 10-15 cuts/min | 37 kW |
| ARZIR AS-400 | 400 tons | 2000mm | 120mm rebar | 8-12 cuts/min | 45 kW |
Application Scenarios
Comprehensive solutions for small and medium metal cutting needs
Scrap Steel Recycling Centers
Efficient cutting of scrap steel, copper, aluminum for size reduction and processing preparation
Typical Materials:
Rebar Processing Facilities
Cutting rebar and steel rods to required lengths for construction and recycling applications
Typical Materials:
Metal Products Manufacturing
Processing pipes, profiles, and small steel structures for manufacturing and fabrication operations
Typical Materials:
Construction Demolition Sites
On-site cutting of construction scrap for efficient removal and recycling processing
Typical Materials:
Customer Challenges & ARZIR Solutions
How ARZIR alligator shears solve common small metal cutting challenges
Challenge
Manual cutting is inefficient and dangerous
ARZIR Solution
Alligator Shear hydraulic system provides safe and efficient cutting
Improved safety and efficiency
Challenge
Large cutting machines unsuitable for small metals
ARZIR Solution
Compact alligator design perfect for lightweight and medium materials
Flexible and suitable for small materials
Challenge
Large scrap volume creates transport and storage issues
ARZIR Solution
Efficient cutting reduces material size for easier handling
Reduced transport and storage costs
Why Choose ARZIR Alligator Shears
Significant advantages over manual cutting and flame cutting methods
| Comparison Item | ARZIR Alligator Shear | Manual Cutting | ARZIR Advantage |
|---|---|---|---|
| Cutting Speed | 8-20 cuts/min | 2-5 cuts/hour | 20-60x faster processing |
| Safety Level | Automated foot pedal control | High-risk manual operation | Significantly improved safety |
| Operating Cost | Low energy consumption | High labor and tool costs | 60-80% cost reduction |
| Cutting Quality | Clean precise hydraulic cuts | Irregular torch cutting | Superior cut quality |
| Operator Skill | Minimal training required | Skilled operators needed | Easy operation for any worker |
| Material Handling | Quick positioning and cutting | Complex setup and cutting | Streamlined workflow |
Custom Solutions
Tailored equipment configurations based on specific cutting requirements
Global Support
Comprehensive installation, training, and ongoing technical support worldwide
Proven Performance
Over 500 successful installations with proven reliability and efficiency
Customer Success Stories
Real results from alligator shear implementations worldwide
Scrap Steel Processing Company - Brazil
Equipment Configuration:
ARZIR AS-200 Alligator Shear
Project Results:
- Cutting efficiency increased by 50% compared to manual methods
- Reduced operator safety risks and workplace accidents
- Processing capacity improved to 250 cuts per hour
- ROI achieved within 8 months of installation
“The ARZIR alligator shear significantly improved our cutting efficiency while ensuring operator safety.”
Small Rebar Processing Facility - Thailand
Equipment Configuration:
ARZIR AS-100 Alligator Shear
Project Results:
- Reduced manual cutting risks and improved workplace safety
- Increased daily rebar processing capacity by 60%
- Lower operational costs through reduced labor requirements
- Consistent cut quality improved downstream processing
“Perfect solution for our small facility. Easy to operate and maintain with excellent cutting performance.”
Metal Recycling Center - Germany
Equipment Configuration:
ARZIR AS-300 Alligator Shear
Project Results:
- Processing various scrap metals with consistent quality
- Reduced material preparation time by 40%
- Improved overall facility throughput and efficiency
- Excellent reliability with minimal maintenance requirements
“Reliable and efficient machine that handles our diverse scrap cutting needs perfectly.”
Operation & Maintenance Guide
Simple operational workflow and professional maintenance guidance
Operation Workflow
Material Loading
Position material in the cutting chamber between the alligator jaws
Proper positioning ensures clean cuts and operator safety
Foot Pedal/Button Control
Activate hydraulic cutting system using foot pedal or control button
Safe control from operator position with emergency stop capability
Hydraulic Cutting
Powerful hydraulic jaws close to cut through material cleanly
High cutting force ensures clean cuts through various materials
Automatic Blade Return
Hydraulic system automatically returns blade to open position
Automatic cycle completion prepares for next cutting operation
Maintenance Schedule
Daily Inspection
- Hydraulic system pressure check
- Blade condition inspection
- Control system verification
Regular Maintenance
- Hydraulic filter replacement
- Blade sharpening/replacement
- Lubrication service
Major Service
- Hydraulic oil change
- Seal replacement
- Complete system inspection
Frequently Asked Questions
Common questions about alligator shear selection and operation
Q1: What materials can an alligator shear cut?
A: Alligator shears efficiently cut rebar, steel rods, angle steel, round steel, small pipes, copper, aluminum, and various ferrous and non-ferrous metals up to 120mm diameter depending on the model.
Q2: What is the alligator shear price range?
A: Alligator shear prices range from $25,000-$85,000 depending on cutting force and features. The AS-100 starts at $25,000, while the AS-400 costs around $85,000. Contact us for detailed pricing and financing options.
Q3: What is the cutting capacity difference between small and heavy-duty models?
A: Small models (AS-100/AS-200) handle up to 75mm diameter materials with 100-200T force, while heavy-duty models (AS-300/AS-400) cut up to 120mm diameter with 300-400T force. Choose based on your material size requirements.
Q4: Is it safe for single-person operation?
A: Yes, alligator shears are designed for safe single-person operation with foot pedal control, automatic blade return, emergency stops, and safety guards. Proper training ensures safe and efficient operation.
Q5: What is the delivery time and installation support?
A: Standard delivery is 8-12 weeks for most models. We provide complete installation support including setup, commissioning, operator training, and ongoing technical support to ensure optimal performance.
Related Content
Learn more about alligator shear technology and applications
Alligator Shear vs Other Scrap Shears: Which to Choose?
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Read MoreHow Alligator Shears Improve Efficiency in Small Scrap Cutting
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Read MoreTransform Your Small Metal Cutting Operations
Achieve efficient and safe cutting with ARZIR alligator shears. Process rebar, steel rods, and small structures with compact design and powerful hydraulic force for optimal productivity.
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