ARZIR - Industrial Recycling & Metal Processing Machinery

Metal Fabrication Solutions

Turn offcuts into value with efficient baling & shearing systems designed for continuous operation.

60% waste reduction
90% recovery rate
Metal Fabrication Facility

Industry Overview

Metal fabrication facilities generate significant volumes of high-quality offcuts, drops, and machining waste that represent substantial value when properly processed. Modern fabrication operations require efficient waste management systems that minimize handling costs while maximizing material recovery value. Environmental regulations and sustainability goals drive the need for comprehensive recycling solutions that integrate seamlessly with production workflows.

10-50
Tons/day offcuts
90%
Recovery rate
1.5-2.8
Bale density t/m³
50%
Cost reduction

Challenges → Outcomes

Challenge
Metal waste disposal costs
Solution
Revenue from processed offcuts
Challenge
Space constraints for waste
Solution
Compact baled materials
Challenge
Manual handling inefficiency
Solution
Automated processing workflows
Challenge
Inconsistent waste streams
Solution
Standardized bale output

Process Workflow

1

Collection & Sorting

Automated collection of offcuts with material type separation for optimal processing

2

Size Standardization

Shearing oversized pieces to uniform dimensions for consistent baling

3

Compaction & Baling

High-pressure baling with precise tie systems for transport-ready bales

4

Quality & Logistics

Automated weighing, labeling, and integration with shipping systems

Recommended Equipment

📦

Horizontal Baler

Continuous operation baler ideal for high-volume fabrication facilities with consistent offcut streams

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✂️

Alligator Shear

Fast-cycling shear for cutting structural steel, plate, and pipe offcuts to manageable sizes

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🧱

Briquetting Machine

Transform metal chips and turnings into dense briquettes for maximum value recovery

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Sizing & Selection Guide

Key Selection Criteria

Material Mix: Steel types and grades (70-90% steel, 10-30% non-ferrous)
Desired Bale Density: 1.5-2.8 t/m³ depending on material type
Daily Throughput: 5-50 tons/day typical range
Feed Type: Conveyor, crane, or manual loading
Electrical Supply: 380V/50Hz or 480V/60Hz, 3-phase

Decision Factors

Available floor space and ceiling height
Integration with existing production lines
Material handling and logistics requirements
Local environmental and safety regulations

Case Studies

Steel Fabrication Plant - Germany

Equipment: Horizontal Baler + Alligator Shear
+40% waste value recovery, -50% disposal costs
300 tons/month processed

Shipbuilding Facility - South Korea

Equipment: Heavy-duty Baler + Gantry Shear
+35% throughput, ROI in 24 months
150 tons/day capacity

KPIs & Compliance

Key Performance Indicators

Bale Density: 1.5-2.8 t/m³
Cycle Time: 30-60 seconds
Recovery Rate: >90%
ROI Period: 18-30 months

Safety & Compliance

CE marking and safety compliance
Integrated safety systems and guards
Workplace safety and ergonomic design

Frequently Asked Questions

How can metal fabrication facilities maximize value from offcuts?

By implementing automated collection, proper sorting by material grade, and high-density baling to create market-ready products. Clean, sorted offcuts command premium prices.

What's the typical ROI for installing baling equipment in fabrication shops?

Most facilities see ROI within 18-30 months through reduced disposal costs, labor savings, and revenue from processed materials. Larger facilities often achieve faster payback.

Can ARZIR equipment handle different steel grades simultaneously?

Yes, with proper sorting systems, different grades can be processed separately to maintain material integrity and maximize market value. We recommend segregated processing lines for premium grades.

What space requirements are needed for metal fabrication recycling equipment?

Space requirements vary by throughput. Typical installations range from 200-1000 m² including equipment, material staging, and logistics areas. We provide detailed layout planning.

Ready to Work with ARZIR?

Join thousands of satisfied customers worldwide who trust ARZIR for their recycling and metal processing equipment needs.

Expert engineering consultation
24/7 global technical support
Comprehensive training programs
Guaranteed spare parts availability
2,500+
Machines Delivered
100+
Countries Served

Get Your Quote

Start your recycling equipment journey with ARZIR

Free consultation included
Custom solution design
24-hour response guarantee

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