Horizontal Baler
Continuous High-Volume Processing with 100+ Tons/Day Capacity
Automated horizontal balers for continuous operation and consistent bale quality. Perfect for high-volume recycling and manufacturing operations.
Industrial Horizontal Baling Solutions
The ARZIR Horizontal Baler is engineered for continuous high-volume waste processing operations, ideal for recycling centers, manufacturing facilities, and large-scale material recovery facilities requiring consistent bale quality and automated operation.
Unlike vertical balers designed for smaller operations, horizontal balers excel in processing 20-100+ tons per day with automated feeding systems, precise bale dimensions, and continuous operation capabilities that maximize facility efficiency and reduce labor requirements.
Recycling Centers
High-volume cardboard and plastic processing
Manufacturing
Continuous processing of production waste
Distribution Centers
Automated packaging waste management
Paper Mills
OCC and mixed paper processing
Advanced Features That Drive Results
Every component engineered for maximum throughput and operational efficiency
Continuous High-Volume Processing
Automated feeding and ejection systems enable 24/7 operation processing 20-100+ tons per day with maximum efficiency
Multi-Material Capability
Process cardboard, plastic films, PET bottles, aluminum cans, and light metal waste with consistent quality
Advanced Hydraulic System
400-1000T compression force with precise pressure control ensures optimal bale density up to 2.5 t/m³
Automated Operation
PLC control with touchscreen interface, automatic feeding, compression, tying, and ejection systems
Consistent Bale Quality
Precise dimensional control maintains bale uniformity within ±2% tolerance for optimized transport
Rapid Cycle Times
40-80 second compression cycles with continuous material flow enable maximum throughput efficiency
Technical Specifications
Four proven models to match your throughput and automation requirements
| Model | Press Force | Chamber Size | Bale Size | Capacity | Motor Power |
|---|---|---|---|---|---|
| ARZIR HB-400 | 400 tons | 2.5 x 1.2 x 1.5m | 1.1 x 1.1 x 0.6-1.6m | 20-40 tons/hour | 90 kW |
| ARZIR HB-600 | 600 tons | 3.0 x 1.3 x 1.6m | 1.2 x 1.2 x 0.8-1.8m | 30-60 tons/hour | 132 kW |
| ARZIR HB-800 | 800 tons | 3.5 x 1.4 x 1.8m | 1.3 x 1.3 x 1.0-2.0m | 50-80 tons/hour | 160 kW |
| ARZIR HB-1000 | 1000 tons | 4.0 x 1.5 x 2.0m | 1.4 x 1.4 x 1.2-2.2m | 70-100+ tons/hour | 200 kW |
Application Scenarios
Comprehensive solutions for diverse industrial waste processing needs
Waste Paper & Cardboard Processing
High-volume OCC and cardboard processing for paper mills and recycling centers
Typical Materials:
Plastic Recycling Facilities
PET bottles, plastic films, and mixed plastic waste processing for recycling operations
Typical Materials:
Large Warehouses & Distribution
Continuous processing of packaging waste from logistics and distribution operations
Typical Materials:
Light Metal Recycling
Aluminum cans, light metal components, and non-ferrous waste processing
Typical Materials:
Customer Challenges & ARZIR Solutions
How ARZIR horizontal balers solve common waste management challenges
Challenge
Large waste volumes occupy valuable facility space
ARZIR Solution
Automated horizontal baler enables continuous processing
Reduce waste storage space by 80-90%
Challenge
Manual packaging is labor-intensive and inefficient
ARZIR Solution
Fully automated feeding, compression, and ejection systems
Reduce labor costs by 60-80%
Challenge
High transportation costs due to low material density
ARZIR Solution
High-pressure compression achieves 2.5 t/m³ bale density
Improve transport efficiency and reduce shipping costs
Challenge
Inconsistent bale quality affects downstream processing
ARZIR Solution
Precision control systems ensure uniform bale dimensions
Maintain ±2% dimensional tolerance for optimal handling
Why Choose ARZIR Horizontal Balers
Significant advantages over traditional waste handling methods
| Comparison Item | ARZIR Horizontal Baler | Traditional Method | ARZIR Advantage |
|---|---|---|---|
| Daily Capacity | 20-100+ tons/day | 5-15 tons/day | 5-10x higher throughput |
| Labor Requirements | 1-2 operators | 4-8 workers | 60-80% labor reduction |
| Bale Consistency | ±2% tolerance | Manual variation | Precise dimensional control |
| Operating Hours | 24/7 continuous | 8-16 hours/day | Maximum facility utilization |
| Energy Efficiency | 15-25 kWh/ton | Manual labor | Automated energy optimization |
Custom Automation
Tailored automation levels from manual to fully automatic operation
Global Support
Comprehensive installation, training, and ongoing technical support
Proven Performance
Over 200 successful installations worldwide with proven ROI
Customer Success Stories
Real results from horizontal baler implementations worldwide
Paper Recycling Facility - North America
Equipment Configuration:
ARZIR HB-800 Horizontal Baler
Project Results:
- Increased processing capacity from 40 to 85 tons/day
- Reduced labor costs by 70% with automated operation
- ROI achieved in 16 months through operational savings
“The ARZIR horizontal baler transformed our operations. We now process double the volume with half the staff.”
Plastic Recycling Center - Europe
Equipment Configuration:
ARZIR HB-600 Horizontal Baler
Project Results:
- Continuous 24/7 operation processing 60 tons/day
- Consistent bale quality improved transport efficiency
- Reduced facility space requirements by 60%
“Excellent reliability and consistent bale quality. The automated system runs continuously with minimal supervision.”
Distribution Center - South America
Equipment Configuration:
ARZIR HB-1000 Horizontal Baler
Project Results:
- Handles 120 tons/day of mixed packaging waste
- Eliminated manual baling operations completely
- Improved workplace safety and reduced injuries
“Outstanding performance for our high-volume operation. The safety features and automation exceeded expectations.”
Operation & Maintenance Guide
Simple automated workflow from feeding to ejection
Automated Material Feeding
Conveyor systems continuously feed sorted materials into the compression chamber
Variable speed conveyors match material flow with baler capacity
High-Pressure Compression
Hydraulic system applies 400-1000T force for optimal material density
Precise pressure control ensures consistent bale quality and dimensions
Automatic Wire Tying
Automated tying system secures bales with galvanized steel wire
Multi-wire tying ensures bale integrity during transport and handling
Bale Ejection & Handling
Completed bales are automatically ejected and conveyed to storage area
Automated ejection system maintains continuous operation flow
Automation Levels
Basic Manual
Manual feeding with hydraulic compression and manual bale ejection
Semi-Automatic
Conveyor feeding with automatic compression cycles and assisted ejection
Fully Automatic
Complete automation with continuous feeding, compression, tying, and ejection
Operational Benefits
Labor Efficiency
Automated operation reduces labor requirements by 60-80%
Consistent Quality
Uniform bale dimensions improve handling and transport efficiency
High Utilization
Continuous operation achieves 85-95% equipment utilization
Volume Processing
High throughput capability handles large material volumes efficiently
Frequently Asked Questions
Common questions about horizontal baler selection and operation
Q1: What is the horizontal baler price range?
A: Horizontal baler prices range from $150,000-$800,000 depending on capacity and automation level. Basic manual models start at $150,000, while fully automated high-capacity systems can reach $800,000. Contact us for detailed pricing based on your specific requirements.
Q2: What's the difference between vertical and horizontal balers?
A: Horizontal balers are designed for high-volume continuous operation (20-100+ tons/day) with automated feeding systems, while vertical balers are better for smaller operations (1-10 tons/day) with manual loading. Horizontal balers offer higher throughput, consistent bale sizes, and reduced labor requirements.
Q3: What materials can horizontal balers process?
A: Horizontal balers can process cardboard (OCC), mixed paper, plastic films, PET bottles, aluminum cans, light metals, and other recyclable materials. They're particularly effective for high-volume, consistent material streams in recycling and manufacturing operations.
Q4: Is the horizontal baler suitable for 24/7 operation?
A: Yes, ARZIR horizontal balers are designed for continuous 24/7 operation. They feature robust construction, automated systems, and predictive maintenance capabilities to ensure maximum uptime and reliability in demanding industrial environments.
Q5: What delivery and installation support is provided?
A: We provide complete project support including site preparation guidance, equipment delivery, professional installation, commissioning, operator training, and ongoing technical support. Installation typically takes 1-2 weeks depending on system complexity and site preparation.
Related Content
Learn more about horizontal baler technology and applications
Transform Your High-Volume Waste Processing
Achieve continuous operation and maximum efficiency with ARZIR horizontal balers. Process 20-100+ tons/day with automated systems designed for consistent quality and reduced labor requirements.
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