Aluminium Extrusion Press
High-Precision Hydraulic Equipment for Aluminum Profile Manufacturing
Advanced hydraulic control with PLC automation for building, automotive, aerospace, and industrial applications. High-precision aluminum profile manufacturing equipment.
Advanced Aluminum Extrusion Technology
ARZIR Aluminium Extrusion Presses deliver high-precision aluminum profile manufacturing with advanced hydraulic control systems and intelligent automation for consistent, high-quality results across multiple industries.
Building & Construction
Window frames, curtain walls, and structural profiles
Automotive Industry
Body frames, radiators, and lightweight components
Aerospace Applications
Precision components and lightweight structures
Core Features & Advantages
Advanced hydraulic technology delivers superior performance and reliability
Hydraulic Extrusion System
Advanced hydraulic system provides consistent high pressure and stability for uniform aluminum profile extrusion
Quick Die Change System
Rapid die replacement mechanism reduces changeover time and increases production efficiency
PLC Automated Control
Integrated PLC control system with touchscreen interface for precise process control and monitoring
Precision Temperature Control
Advanced heating and cooling systems maintain optimal billet and die temperatures throughout extrusion
Variable Speed Control
Infinitely variable extrusion speeds allow optimization for different alloys and profile complexities
Energy-Efficient Design
Optimized hydraulic circuits and heat recovery systems minimize energy consumption per ton of output
Technical Specifications
Comprehensive range of models to meet various production requirements
| Model | Max Pressure | Billet Diameter | Extrusion Speed | Motor Power | Output Capacity |
|---|---|---|---|---|---|
| ARZIR AEP-1000 | 10 MN | 150-200mm | 0.5-15 m/min | 800 kW | 300-500 kg/h |
| ARZIR AEP-1800 | 18 MN | 180-250mm | 0.8-20 m/min | 1200 kW | 500-800 kg/h |
| ARZIR AEP-2500 | 25 MN | 200-300mm | 1.0-25 m/min | 1600 kW | 800-1200 kg/h |
| ARZIR AEP-3500 | 35 MN | 250-350mm | 1.2-30 m/min | 2200 kW | 1200-1800 kg/h |
Industry Applications
Versatile solutions for diverse aluminum profile manufacturing industries
Building & Construction
Window frames, door profiles, curtain wall systems, and structural glazing components for architectural applications
Automotive Industry
Car body frames, radiator tubing, heat exchangers, and lightweight structural components for vehicles
Aerospace Applications
Lightweight aluminum profiles for aircraft structures, precision components, and aerospace-grade extrusions
Industrial Manufacturing
Machine frames, conveyor systems, industrial automation components, and heat dissipation profiles
Solving Industry Challenges
Addressing key pain points in aluminum profile manufacturing
Challenge
Profile dimensional accuracy inconsistencies affecting product quality and customer satisfaction
ARZIR Solution
High-precision hydraulic control system with real-time pressure and temperature monitoring
Achieves ±0.1mm dimensional tolerance consistently
Challenge
Low production efficiency and high labor costs impacting profitability
ARZIR Solution
Automated production line with PLC control and minimal operator intervention required
Increases efficiency by 40-60% while reducing labor requirements
Challenge
High energy consumption and operational costs reducing competitive advantage
ARZIR Solution
Energy-efficient hydraulic design with heat recovery and optimized power consumption
Reduces energy costs by 25-35% compared to conventional systems
Why Choose ARZIR Aluminium Extrusion Presses
Superior performance compared to conventional extrusion systems
| Feature | Conventional Press | ARZIR Extrusion Press | ARZIR Advantage |
|---|---|---|---|
| Dimensional Precision | ±0.5mm tolerance | ±0.1mm tolerance | 5x better accuracy |
| Energy Consumption | 45-60 kWh/ton | 28-40 kWh/ton | 30-35% energy savings |
| Production Efficiency | 60-75% uptime | 85-95% uptime | 20-30% higher efficiency |
| Automation Level | Manual operation | Fully automated PLC control | Reduced labor requirements |
| Maintenance Frequency | Weekly maintenance | Monthly maintenance cycles | 4x longer intervals |
Precision Excellence
International standard compliance (EN, ASTM) with superior dimensional accuracy
Energy Efficiency
Optimized power consumption reduces operational costs by 25-35%
Production Flexibility
Handles multiple aluminum alloy types and complex profile geometries
Customer Success Stories
Real-world results from our extrusion press installations worldwide
European Building Materials Producer
ARZIR AEP-2500 Aluminium Extrusion Press
Key Results:
- Increased production capacity from 800 to 1400 kg/hour
- Improved dimensional accuracy to ±0.05mm tolerance
- Reduced energy consumption by 32% per ton produced
- Achieved EN 755 certification for all product lines
- ROI realized within 22 months of installation
"The ARZIR extrusion press has transformed our manufacturing capability. We now produce architectural profiles that exceed European quality standards."
Asian Automotive Components Manufacturer
ARZIR AEP-1800 Aluminium Extrusion Press
Key Results:
- Automotive production efficiency improved by 45%
- Heat exchanger tube production increased to 950 kg/hour
- Material waste reduced by 25% through precise control
- Operator requirements reduced from 4 to 2 per shift
- 18-month payback period achieved
"Our automotive component quality has never been better. The precision and automation have made us more competitive globally."
Operation & Maintenance Guide
Efficient operation process with comprehensive maintenance support
Extrusion Process
Billet Heating
Aluminum billets are heated to optimal extrusion temperature (450-500°C)
Uniform heating ensures consistent material flow and profile quality
Die Setup & Loading
Install appropriate die and load heated billet into extrusion chamber
Quick-change die system minimizes setup time between production runs
Hydraulic Extrusion
High-pressure hydraulic system forces aluminum through die to form profile
Precise pressure and speed control ensure dimensional accuracy
Cooling & Stretching
Extruded profiles are cooled and stretched to final dimensions
Controlled cooling and stretching achieve required mechanical properties
Maintenance Schedule
Hydraulic System
Weekly- Hydraulic fluid level and quality check
- Filter replacement and cleaning
- Pressure system calibration
Die Maintenance
After each production run- Die cleaning and inspection
- Surface treatment and reconditioning
- Dimensional accuracy verification
Electrical & Control
Monthly- PLC system diagnostics
- Temperature sensor calibration
- Safety system testing
Frequently Asked Questions
Common questions about aluminium extrusion presses and our solutions
Q1: What is the price of an aluminium extrusion press?
Pricing varies by model and configuration. The AEP-1000 ranges from $380,000-450,000, while the AEP-3500 ranges from $800,000-1,200,000. Contact us for detailed custom quotes based on your specific production requirements.
Q2: What is the capacity of your extrusion presses?
Our presses range from 300-1800 kg/hour depending on the model and profile complexity. The AEP-1000 handles 300-500 kg/hour, while our largest AEP-3500 can process up to 1800 kg/hour for standard profiles.
Q3: Can it produce customized profiles?
Yes, our extrusion presses can produce virtually any aluminum profile design. We work with customers to develop custom dies for specific applications and can handle complex geometries including hollow sections, multi-cavity profiles, and precision tolerances.
Q4: What is the difference between small and large extrusion presses?
Small presses (AEP-1000/1800) are ideal for precision profiles and lower volumes, while large presses (AEP-2500/3500) handle higher production volumes and larger profile cross-sections. Selection depends on your production requirements and profile sizes.
Q5: Do you provide installation and training?
Yes, we provide complete installation, commissioning, operator training, and maintenance support. Installation typically takes 6-8 weeks, followed by 2-3 weeks of comprehensive operator and maintenance training programs.
Related Resources
Learn more about aluminum extrusion processes and applications
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