Automotive Aluminum Solutions

Advanced aluminum extrusion solutions for body frames, heat exchangers, battery housings, and lightweight components driving the future of automotive innovation.

40% weight reduction

1200 kg/hour capacity

Automotive Applications

Comprehensive aluminum solutions for modern automotive manufacturing requirements

Body Frame & Chassis

Structural aluminum components for vehicle frames and chassis systems

Technical Specifications:

6061-T6 high strength alloy

Superior crash performance

40% weight reduction vs steel

Optimized cross-sections

Applications:

Space framesBody-in-whiteSubframesStructural reinforcements

Benefits:

Improved fuel efficiencyEnhanced safetyCorrosion resistanceDesign flexibility

Heat Exchangers & Cooling

Precision aluminum profiles for automotive thermal management systems

Technical Specifications:

3003 alloy for heat transfer

Complex internal channels

Brazing compatibility

Pressure vessel compliance

Applications:

RadiatorsIntercoolersCondensersOil coolers

Benefits:

Superior heat transferLightweight designDurabilityCost effectiveness

Electric Vehicle Components

Specialized aluminum solutions for electric and hybrid vehicle systems

Technical Specifications:

Battery housing profiles

EMI shielding capability

Thermal management

Safety certifications

Applications:

Battery enclosuresMotor housingsCharging infrastructureThermal barriers

Benefits:

Extended battery lifeSafety complianceWeight optimizationThermal efficiency

Trim & Decorative Elements

Aesthetic and functional aluminum components for vehicle interiors and exteriors

Technical Specifications:

Surface finish options

Complex geometries

Anodizing capability

Design flexibility

Applications:

Trim piecesDecorative panelsWindow framesInterior components

Benefits:

Premium appearanceCorrosion resistanceLightweightManufacturing efficiency

Material Properties & Alloys

Optimized aluminum alloys for specific automotive performance requirements

Alloy	Application	Tensile Strength	Yield Strength	Elongation	Key Benefits
6061-T6	Structural Components	310 MPa	276 MPa	12%	High strengthExcellent weldabilityGood corrosion resistanceHeat treatable
6063-T5	General Purpose Profiles	241 MPa	214 MPa	12%	Good extrudabilitySmooth surface finishModerate strengthCost effective
3003-H14	Heat Exchanger Components	150 MPa	145 MPa	8%	Excellent formabilitySuperior corrosion resistanceGood thermal conductivityBrazing compatible
5083-H111	Marine & Heavy Duty	317 MPa	228 MPa	16%	High strengthExcellent corrosion resistanceNon-heat treatableWeldable

Manufacturing Capabilities

Advanced manufacturing technologies for automotive industry requirements

Complex Geometries

Advanced die design for intricate automotive profiles

• Multi-void extrusions

• Hollow sections

• Variable wall thickness

• Integrated features

High-Volume Production

Automated production systems for automotive quantities

• 800-1200 kg/hour capacity

• Consistent quality

• Minimal waste

• Just-in-time delivery

Precision Tolerances

Tight dimensional control for critical automotive applications

• ±0.05mm tolerance achievable

• Statistical process control

• 100% inspection capability

• Traceability systems

Surface Finishing

Complete finishing solutions for automotive requirements

• Anodizing

• Powder coating

• Chromating

• Mechanical finishing

Vehicle Segment Solutions

Tailored aluminum solutions for different automotive market segments

Passenger Vehicles

Sedans, SUVs, and crossover vehicles for consumer markets

Key Requirements:

Crash safety

Fuel efficiency

Cost optimization

Aesthetic appeal

Key Benefits:

30-40% weight reductionImproved fuel economyEnhanced safety ratingsPremium brand positioning

Our Solutions:

Body frame components with optimized cross-sections for safety and weight

Heat exchanger profiles for efficient thermal management

Trim and decorative elements for premium appearance

Structural reinforcements for improved rigidity

Electric Vehicles

Battery electric and hybrid electric vehicle platforms

Key Requirements:

Battery protection

Thermal management

Weight optimization

EMI shielding

Key Benefits:

Extended rangeEnhanced safetyFaster chargingRegulatory compliance

Our Solutions:

Battery housing structures with integrated cooling channels

High-voltage cable protection profiles

Motor housing components with thermal management

Charging port housings with weather sealing

Commercial Vehicles

Trucks, buses, and commercial transportation vehicles

Key Requirements:

Durability

Load capacity

Maintenance efficiency

Operational costs

Key Benefits:

Increased payloadReduced maintenanceExtended service lifeLower operating costs

Our Solutions:

Heavy-duty structural profiles for chassis applications

Large-scale heat exchanger components for engine cooling

Cargo area components with corrosion resistance

Maintenance access panels and covers

Performance Vehicles

Sports cars and high-performance automotive applications

Key Requirements:

Maximum weight reduction

Structural rigidity

Heat dissipation

Precision engineering

Key Benefits:

Superior performanceEnhanced handlingTrack durabilityCompetitive advantage

Our Solutions:

Ultra-lightweight space frame structures

High-performance heat exchanger cores

Precision-machined components with tight tolerances

Advanced surface treatments for durability

Quality Standards & Certifications

Meeting stringent automotive industry quality and safety requirements

ISO/TS 16949

Automotive quality management system requirements

Scope: Complete quality system for automotive suppliers

Benefits:

Zero defectsContinuous improvementRisk managementCustomer satisfaction

IATF 16949:2016

Latest automotive quality standard

Scope: Enhanced requirements for automotive manufacturing

Benefits:

Global recognitionSupplier approvalProcess controlDefect prevention

FMVSS Compliance

Federal Motor Vehicle Safety Standards

Scope: Safety requirements for automotive components

Benefits:

Market accessSafety complianceLegal protectionConsumer confidence

OEM Specifications

Original Equipment Manufacturer requirements

Scope: Customer-specific quality and performance standards

Benefits:

Direct supply capabilityLong-term partnershipsPremium pricingMarket leadership

Industry Innovation Trends

Leading automotive innovations driving aluminum technology advancement

Lightweighting

Continuous drive for weight reduction in automotive applications

Market Impact:

30-50% weight savings compared to steel equivalents

Technologies:

Advanced alloysOptimized cross-sectionsHollow profilesMulti-material designs

Strategic Benefits:

Improved fuel efficiencyReduced emissionsEnhanced performanceCost savings

Electrification

Growing demand for electric vehicle components and systems

Market Impact:

New product categories and specialized requirements

Technologies:

Battery housingsThermal managementEMI shieldingHigh-voltage systems

Strategic Benefits:

Market expansionTechnical leadershipSustainabilityInnovation partnerships

Autonomous Vehicles

Integration requirements for autonomous driving systems

Market Impact:

Specialized profiles for sensor mounting and protection

Technologies:

Sensor housingsRadar transparent materialsVibration dampeningPrecision mounting

Strategic Benefits:

Technology leadershipNew market opportunitiesValue-added productsStrategic partnerships

Sustainability

Environmental considerations and circular economy principles

Market Impact:

Recyclability and lifecycle assessment requirements

Technologies:

Recycled contentLifecycle optimizationEnergy efficiencyCircular design

Strategic Benefits:

Brand positioningRegulatory complianceCost optimizationMarket differentiation

Ready to Revolutionize Your Automotive Manufacturing?

Get expert consultation and custom quotes for automotive aluminum extrusion solutions tailored to your vehicle platform requirements.

Expert engineering consultation

24/7 global technical support

Comprehensive training programs

Guaranteed spare parts availability

2,500+

Machines Delivered

100+

Countries Served

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