Briquetting Machine
Hydraulic Press Systems for Metal Chips & Turnings Compaction
Transform metal chips, turnings, and swarf into dense, handleable briquettes. Reduce waste volume by 90% with integrated oil recovery systems.
Advanced Briquetting Technology
ARZIR Briquetting Machines utilize high-pressure hydraulic systems to compress metal chips, turnings, and swarf into dense blocks, reducing waste volume by up to 90% while recovering valuable cutting fluids for reuse in manufacturing operations.
Space Savings
Reduce storage requirements by 90%
Oil Recovery
Recover up to 98% of cutting fluids
Value Recovery
Higher scrap metal selling prices
Core Features & Advantages
Advanced hydraulic technology delivers superior performance and reliability
High-Pressure Hydraulic System
Powerful hydraulic system compresses metal chips into high-density blocks with up to 630 tons of pressure
Automated Feeding & Discharge
Fully automated feeding system with continuous operation and automatic briquette discharge
Interchangeable Dies
Replaceable dies support different briquette shapes and sizes for various application requirements
Oil Recovery Integration
Built-in oil separation system recovers 95-98% of cutting fluids for reuse in machining operations
Energy-Efficient Design
Optimized hydraulic circuits and power management systems minimize energy consumption per ton
Modular Construction
Modular design allows easy maintenance access and component replacement for extended service life
Technical Specifications
Comprehensive range of models to meet various processing requirements
| Model | Pressure (tons) | Briquette Size (mm) | Capacity (kg/h) | Motor Power |
|---|---|---|---|---|
| ARZIR BP-200 | 200 tons | 50 x 50 x 80mm | 300-500 kg/h | 22 kW |
| ARZIR BP-315 | 315 tons | 60 x 60 x 100mm | 500-800 kg/h | 37 kW |
| ARZIR BP-500 | 500 tons | 80 x 80 x 120mm | 800-1200 kg/h | 55 kW |
| ARZIR BP-630 | 630 tons | 100 x 100 x 150mm | 1200-1800 kg/h | 75 kW |
Application Scenarios
Widely used in metal processing, automotive manufacturing, and recycling industries
Metal Processing Factories
Processing machining iron chips, steel turnings, aluminum swarf from CNC and turning operations
Typical Materials:
Automotive Component Manufacturing
Compacting turning waste and cutting chips from engine blocks and transmission components
Typical Materials:
Aluminum & Copper Plants
Processing aluminum chips and copper turnings for efficient recycling and remelting operations
Typical Materials:
Steel Mills & Foundries
Compacting iron powder and steel chips for efficient recycling and remelting in steel production
Typical Materials:
Customer Challenges & ARZIR Solutions
Professional solutions for metal waste processing challenges with efficient and reliable systems
Challenge
Bulky waste materials occupy excessive factory floor space, reducing production efficiency
ARZIR Solution
High-pressure hydraulic compression reduces volume by 90%, freeing up valuable floor space
Dramatically improved space utilization and factory layout efficiency
Challenge
High transportation costs and low recycling prices for loose metal chips and turnings
ARZIR Solution
Dense briquettes increase transport efficiency and improve remelting value for steel mills
Reduced transportation costs and higher scrap metal selling prices
Challenge
Traditional compactors have low efficiency and frequent breakdowns with tough materials
ARZIR Solution
Modular design with high-pressure hydraulic system handles tough materials reliably
Higher throughput with reduced maintenance downtime and repair costs
Why Choose ARZIR Briquetting Machines
Compared to traditional waste handling methods, ARZIR equipment offers significant advantages in efficiency, value recovery, and operational costs
| Feature | Traditional Methods | ARZIR Briquetting | ARZIR Advantage |
|---|---|---|---|
| Volume Reduction | Loose storage (0% reduction) | 90% volume reduction | Massive space savings |
| Recovery Value | Low scrap metal prices | Premium remelting prices | Higher revenue per ton |
| Energy Consumption | High melting energy required | 30% less energy for remelting | Reduced energy costs |
| Material Handling | Manual handling required | Automated feeding system | Reduced labor requirements |
| Service Life | Frequent equipment replacement | 10+ years operational life | Lower total cost of ownership |
Customer Success Stories
Real-world results from our briquetting machine installations worldwide
European Metal Processing Plant
ARZIR BP-500 Briquetting Machine
Key Results:
- Reduced waste storage area by 80% through volume compaction
- Increased scrap metal revenue by 35% with premium briquette pricing
- Achieved 96% oil recovery rate, saving €50,000 annually in cutting fluids
- ROI realized within 18 months of installation
"The ARZIR briquetting machine transformed our waste management. We now have valuable floor space back and much higher recycling revenue."
Asian Automotive Parts Manufacturer
ARZIR BP-630 Briquetting Machine
Key Results:
- Processing 1500 kg/hour of turning waste from machining operations
- Steel chip recovery efficiency improved by 50% with dense briquettes
- Eliminated manual chip handling, reducing labor costs by 60%
- 14-month payback period achieved through cost savings
"Our machining waste is now a valuable resource instead of a disposal problem. The automation has greatly improved our operational efficiency."
Operation & Maintenance Guide
Simple operation process with comprehensive maintenance support
Briquetting Process
Material Feeding
Load metal chips and turnings into the automated feeding hopper system
Conveyor system handles various chip types with consistent feeding rates
Hydraulic Compression
High-pressure hydraulic system compresses materials into dense briquettes
Up to 630 tons of pressure creates high-density blocks for optimal melting
Die Formation
Interchangeable dies shape briquettes to customer specifications
Various shapes and sizes available for different application requirements
Automated Discharge
Finished briquettes are automatically discharged from the press chamber
Integrated discharge system maintains continuous production flow
Maintenance Schedule
Hydraulic System
Weekly- Hydraulic fluid level check
- Filter replacement
- Pressure calibration
- Seal inspection
Dies & Tooling
After each production run- Die wear inspection
- Die cleaning and lubrication
- Replacement scheduling
- Dimension verification
Oil Recovery System
Daily- Oil separator cleaning
- Recovery rate monitoring
- Filter maintenance
- Quality testing
Frequently Asked Questions
Common questions about briquetting machines and our solutions
Q1: What materials can be briquetted?
Our briquetting machines process aluminum chips, steel turnings, cast iron swarf, copper chips, and brass turnings from machining operations. Optimal chip size is 3-25mm for best results.
Q2: What is the price of a briquetting machine?
Pricing varies by model and configuration. The BP-200 ranges from $85,000-120,000, while the BP-630 ranges from $180,000-250,000. Contact us for detailed custom quotes based on your specific requirements.
Q3: What is the density of briquettes?
Briquette density ranges from 4-7 g/cm³ depending on material type and compression pressure. This high density significantly improves melting efficiency and transportation costs.
Q4: Difference between vertical and horizontal briquetting machines?
Vertical machines are more compact and suitable for smaller operations, while horizontal machines offer higher throughput and easier maintenance access. We recommend horizontal for industrial applications.
Q5: Do you provide installation and training?
Yes, we provide complete installation, commissioning, operator training, and maintenance support. Installation typically takes 2-3 weeks, followed by comprehensive training programs.
Related Resources
Comprehensive guides and technical insights for metal waste processing and briquetting solutions
Metal Chip Processing Guide
Complete technical guide covering metal chip types, processing methods, and optimization strategies for maximum recovery value.
Read GuideHydraulic Press Optimization
Expert techniques for maximizing hydraulic press efficiency, pressure optimization, and maintenance best practices for industrial applications.
Read GuideMetal Recycling ROI Calculator
Interactive calculator to determine potential cost savings, ROI projections, and payback periods for metal waste processing equipment.
Use CalculatorReady to Transform Your Metal Waste Management?
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