ARZIR - Industrial Recycling & Metal Processing Machinery

Scrap Recycling Solutions

Higher recovery rates with high-density compaction and safe workflows.

85% efficiency increase
1.2-2.5 t/m³ density
Scrap Recycling Facility using ARZIR equipment

Industry Overview

Scrap recycling operations face increasing pressure to maximize material recovery while maintaining safety and cost-effectiveness. Typical facilities process 50-1000 tons per day of mixed ferrous and non-ferrous materials, requiring efficient separation, size reduction, and compaction systems. Environmental regulations demand proper handling of contaminated materials and waste minimization throughout the recycling process.

50-1000
Tons/day throughput
85%
Recovery rate
1.2-2.5
Bale density t/m³
30%
OPEX reduction

Challenges → Outcomes

Pain Point
Mixed scrap streams
Outcome
Consistent bale density
Pain Point
Manual handling risks
Outcome
Safer automated workflows
Pain Point
Irregular throughput
Outcome
Stable line capacity
Pain Point
High operating costs
Outcome
Reduced labor and energy costs

Process Workflow

1

Receiving & Sorting

Automated sorting systems with magnetic separation and visual inspection for material classification

2

Pre-cutting / Pre-shredding

Size reduction to optimize feed consistency and improve compaction efficiency

3

Baling / Shearing / Briquetting

High-pressure compaction with advanced hydraulic systems for maximum density

4

Quality Check & Dispatch

Automated quality control and logistics integration for seamless shipping

Recommended Equipment

📦

Scrap Metal Baler

High-density compaction for mixed ferrous and non-ferrous materials with consistent bale quality

Learn More
✂️

Gantry Shear

Heavy-duty shearing for oversized materials with precision cutting and high throughput

Learn More
🔧

Double-Shaft Shredder

Versatile size reduction for various scrap types with robust construction

Learn More
🧱

Briquetting Machine

Compact metal chips and turnings into dense briquettes for easy transport

Learn More

Case Studies

Metal Recycling Facility - Brazil

Equipment: Scrap Metal Baler + Gantry Shear
+45% throughput, -30% labor costs
850 tons/day capacity

Scrap Yard Expansion - USA

Equipment: Horizontal Baler + Container Shear
+60% processing speed, ROI in 18 months
500 tons/day output

KPIs & Compliance

Key Performance Indicators

Bale Density: 1.2-2.5 t/m³
Cycle Time: 45-90 seconds
OEE: >85%
Energy: 15-25 kWh/ton

Safety & Compliance

Safety barriers and emergency stops
Dust and noise emission controls
Adapted to local regulations

Frequently Asked Questions

How do I determine the right baler size for my scrap volume?

Consider your daily throughput, material mix (ferrous/non-ferrous ratio), available space, and target bale density. Our sizing calculator can help determine optimal capacity.

What maintenance is required for scrap processing equipment?

Regular hydraulic fluid checks, blade inspection/replacement, electrical system maintenance, and structural integrity checks. Typical maintenance interval is 500-1000 operating hours.

Can ARZIR equipment handle contaminated scrap materials?

Yes, our equipment is designed for real-world conditions including contaminated materials. Pre-sorting and cleaning systems can be integrated for optimal results.

What safety features are included in ARZIR scrap processing equipment?

Safety barriers, emergency stops, load monitoring systems, automatic tie systems, and comprehensive safety interlocks meet international safety standards.

Ready to Work with ARZIR?

Join thousands of satisfied customers worldwide who trust ARZIR for their recycling and metal processing equipment needs.

Expert engineering consultation
24/7 global technical support
Comprehensive training programs
Guaranteed spare parts availability
2,500+
Machines Delivered
100+
Countries Served

Get Your Quote

Start your recycling equipment journey with ARZIR

Free consultation included
Custom solution design
24-hour response guarantee

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