ARZIR - Industrial Recycling & Metal Processing Machinery

Gantry Shear

Heavy-duty stationary shear for maximum cutting capacity and industrial-scale scrap processing operations.

800-2000T force
100-200+ t/day
✂️

Gantry Shear

Technical Specifications

Cutting Force

800-2000T

Maximum hydraulic force

Blade Length

2.0-3.5m

Cutting blade width

Cut Thickness

100-300mm

Maximum material thickness

Cycle Time

45-90 seconds

Complete cutting cycle

Feed Opening

3.5 x 2.5m

Material loading area

Power Requirement

200-500 kW

Electric motor power

Key Features

💪

Maximum Cutting Force

Up to 2000 tons cutting force handles the heaviest structural steel and thick plate materials

🎯

Precision Control

Advanced hydraulic systems provide precise blade positioning and consistent cutting quality

🏗️

Heavy-Duty Construction

Robust gantry frame design withstands continuous high-force operation in demanding environments

🛡️

Safety Systems

Comprehensive safety features including light curtains, emergency stops, and operator protection

Performance Benefits

100-200+ t/day

High Throughput

Process 100-200+ tons per day with consistent cutting performance

Up to 300mm

Material Versatility

Handles structural steel, heavy plate, and industrial waste up to 300mm

95% uptime

Operational Efficiency

Continuous duty cycle with minimal downtime for maintenance

±2mm accuracy

Precise Cuts

Clean, accurate cuts reduce secondary processing requirements

Safety Features

Light Curtain System

Perimeter protection automatically stops operation when breached

Emergency Stop Network

Multiple e-stop buttons accessible from all operator positions

Blade Guards

Physical barriers protect operators from cutting blade exposure

Hydraulic Safety

Pressure relief systems prevent dangerous over-pressurization

Access Control

Lockout/tagout systems ensure safe maintenance procedures

Warning Systems

Audio and visual alarms alert operators to operational status

Ideal Applications

Large Scrap Yards

100-200 t/day

High-volume processing of mixed heavy scrap materials and structural steel

Steel Mills

80-150 t/day

Processing mill scale, heavy returns, and production waste for remelting

Ship Breaking

60-120 t/day

Cutting heavy maritime steel structures and ship hull sections

Heavy Industry

40-100 t/day

Processing large industrial components and heavy machinery dismantling

FAQs

What is the thickest material a gantry shear can cut?

ARZIR gantry shears can cut materials up to 300mm thick with proper blade configuration. For extremely thick sections, multiple cuts or specialized blade geometry may be required.

How does throughput compare to other cutting methods?

Gantry shears typically process 100-200+ tons per day, significantly faster than torch cutting or demolition shears while providing cleaner cuts and better material preparation.

What foundation requirements are needed?

Gantry shears require substantial concrete foundations typically 3-4 meters deep with reinforcement. Foundation design depends on soil conditions and shear size.

Can the shear handle contaminated materials?

Yes, but contamination should be minimized. Light concrete, paint, or dirt is acceptable, but excessive non-metallic material reduces blade life and cutting efficiency.

What maintenance schedule is recommended?

Daily inspections, weekly lubrication, monthly hydraulic checks, and quarterly blade inspection. Major maintenance typically required every 2000-3000 operating hours.

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