Gantry Shear
Large Hydraulic Shear for Heavy Scrap Metal Processing
Designed for steel mills, scrap yards, and shipyards. Process thick steel plates and large heavy scrap with maximum efficiency.
Professional Gantry Shear Solutions
The ARZIR Gantry Shear is a large hydraulic cutting machine designed for processing thick steel plates, long steel materials, and heavy scrap metal. Ideal for steel mills, metal recycling facilities, shipyards, and construction & demolition sites.
Unlike Container Shear or Alligator Shear, Gantry Shears are specifically engineered for larger and thicker materials, offering superior cutting force up to 2000 tons for the most demanding heavy scrap processing applications.
Scrap Yards
Heavy scrap metal and thick steel processing
Steel Mills
Mill scale and heavy returns processing
Shipyards
Heavy maritime steel structure cutting
Construction
Building and demolition site processing
Core Features & Advantages
High-tonnage cutting force, continuous operation capability, and automated control systems
High-Tonnage Hydraulic System
800-2000T cutting force efficiently processes thick steel plates, long steel materials, and large heavy scrap metal
Continuous Work Capability
Robust design enables continuous operation for high-volume processing with minimal downtime requirements
Automated Control System
Advanced automation enhances operational efficiency and safety with precise cutting control and monitoring
High-Precision Cutting
Clean, accurate cuts with smooth edges reduce secondary processing requirements and improve material quality
Durable Design
Heavy-duty construction with premium components ensures long service life and reliable performance
Energy & Labor Savings
Automated operation and efficient hydraulic systems reduce both labor requirements and energy consumption
Technical Specifications
Four proven models to meet different heavy scrap cutting requirements
| Model | Cutting Force | Blade Length | Max Thickness | Cutting Frequency | Capacity | Motor Power |
|---|---|---|---|---|---|---|
| ARZIR GS-800 | 800 tons | 2000mm | 100mm | 45-60 cycles/hour | 80-120 tons/hour | 200 kW |
| ARZIR GS-1200 | 1200 tons | 2500mm | 150mm | 40-55 cycles/hour | 100-150 tons/hour | 315 kW |
| ARZIR GS-1600 | 1600 tons | 3000mm | 200mm | 35-50 cycles/hour | 120-180 tons/hour | 400 kW |
| ARZIR GS-2000 | 2000 tons | 3500mm | 300mm | 30-45 cycles/hour | 150-220 tons/hour | 500 kW |
Application Scenarios
Comprehensive solutions for diverse heavy scrap cutting needs
Scrap Yards & Metal Recycling
High-volume processing of thick steel plates, structural steel, and mixed heavy scrap materials
Typical Materials:
Steel Mills & Smelting Plants
Processing mill scale, heavy returns, and production waste for remelting operations
Typical Materials:
Shipyards & Marine Industry
Cutting heavy maritime steel structures, ship hull sections, and large marine components
Typical Materials:
Construction & Demolition Sites
Processing large construction steel, demolition debris, and heavy structural components
Typical Materials:
Customer Challenges & ARZIR Solutions
How ARZIR gantry shears solve common heavy scrap cutting challenges
Challenge
Large scrap steel difficult to transport due to size
ARZIR Solution
Gantry Shear high-tonnage hydraulic system cuts thick heavy steel materials easily
Easy cutting of thick and heavy steel materials
Challenge
Manual cutting dangerous with low efficiency
ARZIR Solution
Automated control reduces operational risk
Lower operational risk
Challenge
Standard shears cannot handle thick steel plates
ARZIR Solution
High-efficiency design saves time and transport costs
Save time and transportation costs
Why Choose ARZIR Gantry Shears
Significant advantages over traditional cutting methods
| Comparison Item | ARZIR Gantry Shear | Traditional Method | ARZIR Advantage |
|---|---|---|---|
| Cutting Force | 800-2000 tons | Manual cutting methods | 10-50x higher cutting power |
| Processing Efficiency | 150-220 tons/hour | 5-15 tons/hour | 15-40x higher throughput |
| Safety Performance | Fully automated operation | High-risk manual operation | Eliminate operational risks |
| Cutting Quality | Clean precise cuts | Irregular flame cutting | Superior cut quality and precision |
| Service Life | 15-20 years | Frequent tool replacement | Extended operational lifespan |
| Energy Consumption | Efficient hydraulic system | High fuel consumption | 25-40% energy savings |
Custom Solutions
Tailored equipment configurations based on specific cutting requirements
Global Support
Comprehensive installation, training, and ongoing technical support worldwide
Proven Performance
Over 100 successful installations with proven ROI and reliability
Customer Success Stories
Real results from gantry shear implementations worldwide
European Steel Mill - Germany
Equipment Configuration:
ARZIR GS-1600 Gantry Shear
Project Results:
- Increased waste steel processing capacity by 60% per hour
- Reduced manual cutting operations and improved safety
- ROI achieved within 18 months through efficiency gains
“The ARZIR gantry shear significantly improved our steel processing efficiency while ensuring operator safety.”
European Shipyard - Netherlands
Equipment Configuration:
ARZIR GS-2000 Gantry Shear
Project Results:
- Rapid cutting of large steel plates for ship hull processing
- Processed 200+ tons/hour of heavy maritime steel
- Eliminated need for dangerous flame cutting operations
“Perfect solution for our shipyard operations. The cutting power and precision exceeded our expectations.”
Scrap Processing Center - USA
Equipment Configuration:
ARZIR GS-1200 Gantry Shear
Project Results:
- Continuous 24/7 operation processing 150 tons/hour
- Handled thick structural steel and heavy scrap efficiently
- Reduced processing costs by 40% compared to previous methods
“Outstanding performance for our high-volume scrap processing operations with excellent reliability.”
Operation & Maintenance Guide
Simple operational workflow and professional maintenance guidance
Operation Workflow
Material Loading
Use crane or loader to position large scrap materials into the cutting chamber
Proper positioning ensures optimal cutting efficiency and equipment safety
Cutting Operation
Activate hydraulic system to execute high-force cutting cycle
Automated positioning system ensures precise blade alignment and cut quality
Material Discharge
Remove cut pieces and prepare for next cycle to maintain continuous operation
Efficient discharge system maintains optimal workflow and productivity
Maintenance Schedule
Daily Inspection
- Hydraulic system check
- Blade wear inspection
- Safety system verification
Regular Maintenance
- Hydraulic filter replacement
- Blade replacement/sharpening
- System pressure testing
Major Service
- Hydraulic oil change
- Cylinder seal replacement
- Complete system overhaul
Frequently Asked Questions
Common questions about gantry shear selection and operation
Q1: What is the gantry shear price range?
A: Gantry shear prices range from $450,000-$1,200,000 depending on cutting force and specifications. The GS-800 model starts at $450,000, while the GS-2000 model reaches $1,200,000. Contact us for detailed custom pricing.
Q2: What materials can a gantry shear cut?
A: Gantry shears can efficiently cut thick steel plates, structural steel, heavy scrap metal, ship hull sections, construction steel, and various ferrous materials up to 300mm thickness depending on the model.
Q3: What is the difference between gantry shear and container shear?
A: Gantry shears are designed for thicker and heavier materials with higher cutting force (800-2000T vs 400-800T), while container shears offer mobility. Gantry shears are ideal for permanent installations requiring maximum cutting power.
Q4: How many tons per hour can it process?
A: Processing capacity ranges from 80-220 tons/hour depending on model and material type. The GS-800 processes 80-120 t/h, while the GS-2000 achieves 150-220 t/h under optimal conditions.
Q5: What installation and after-sales service is provided?
A: We provide complete project support including foundation design, equipment installation, commissioning, operator training, and ongoing technical support. Installation typically takes 2-4 weeks depending on model complexity.
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Read MoreTransform Your Heavy Scrap Processing Operations
Achieve maximum cutting efficiency with ARZIR gantry shears. Process 150-220 tons/hour with up to 2000T cutting force designed for the heaviest scrap materials and industrial applications.
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