ARZIR - Industrial Recycling & Metal Processing Machinery

Mining & Extraction Waste Processing

Heavy-duty waste processing solutions for mining industry equipment and ore processing waste. Specialized equipment for the most demanding mining applications.

88% recovery rate
50T/h capacity
Mining & Extraction Waste Processing

Heavy-Duty Mining Equipment

Industrial-grade processing systems designed to handle the most demanding mining applications

Heavy-Duty Shredders

10-50 tons/hour

Large mining equipment and conveyor belt processing

Technical Specifications:

1500+ HP motorsHardened cutting chambersDust suppression systems

Key Benefits:

  • Process oversized materials
  • Reduce transport volume
  • Recover valuable metals

Gantry Shears

500-2000 ton force

Structural steel and heavy mining machinery cutting

Technical Specifications:

Mobile and stationary unitsRemote operation capabilityReinforced cutting blades

Key Benefits:

  • Cut massive structural components
  • On-site processing
  • Safety focused design

Ore Waste Balers

20-100 tons/hour

Compacting metal-bearing waste materials

Technical Specifications:

High-pressure systemsCorrosion resistantAutomated feeding

Key Benefits:

  • Increase material density
  • Improve transport efficiency
  • Reduce processing costs

Sorting & Separation Systems

5-30 tons/hour

Metal recovery from mining waste streams

Technical Specifications:

Magnetic separationOptical sortingDensity separation

Key Benefits:

  • Maximize metal recovery
  • Reduce waste disposal
  • Improve material purity

Mining Waste Categories

Comprehensive solutions for all types of mining and extraction waste materials

Structural Mining Equipment

Typical Materials:

Conveyor systemsCrushing equipmentHeavy machinery framesSteel structures

Processing Challenges:

  • Massive size
  • High strength materials
  • Complex geometries
  • Remote locations

ARZIR Solutions:

  • Mobile processing units
  • On-site cutting and shredding
  • Modular equipment design

Ore Processing Waste

Typical Materials:

Metal-bearing tailingsProcess equipment wasteScreening materialsMagnetic separates

Processing Challenges:

  • Mixed material streams
  • Contamination
  • Environmental concerns
  • Volume management

ARZIR Solutions:

  • Advanced sorting systems
  • Density separation
  • Chemical treatment integration

Infrastructure Materials

Typical Materials:

Railway tracksSupport structuresPiping systemsElectrical components

Processing Challenges:

  • Geographic dispersion
  • Weather exposure
  • Access difficulties
  • Mixed materials

ARZIR Solutions:

  • Mobile processing equipment
  • Weather-resistant systems
  • Modular deployment

Vehicle & Machinery Scrap

Typical Materials:

Mining trucksExcavatorsDozersSupport vehicles

Processing Challenges:

  • Fluid contamination
  • Size constraints
  • Component complexity
  • Value recovery

ARZIR Solutions:

  • Fluid drainage systems
  • Component separation
  • Specialized dismantling

Complete Processing Solutions

End-to-end waste processing from assessment to material recovery

1

Assessment & Planning

2-4 weeks

Comprehensive site evaluation and processing strategy development

Key Activities:

  • Waste stream analysis and characterization
  • Site accessibility and logistics evaluation
  • Equipment sizing and capacity planning
  • Environmental impact assessment
2

Equipment Deployment

1-3 weeks

Mobile or permanent equipment installation based on site requirements

Key Activities:

  • Equipment transportation and setup
  • Utility connections and commissioning
  • Safety system implementation
  • Operator training and certification
3

Processing Operations

Ongoing

Continuous waste processing with quality control and monitoring

Key Activities:

  • 24/7 processing operations
  • Real-time quality monitoring
  • Material sorting and recovery
  • Environmental compliance tracking
4

Material Recovery

Continuous

Value extraction and preparation for downstream processing

Key Activities:

  • Metal separation and purification
  • Material grading and certification
  • Transport logistics coordination
  • Revenue optimization strategies

Mining Industry Success Stories

Proven results from major mining operations worldwide

Copper Mine Waste Processing Facility

Antofagasta, Chile
Large-scale mining operation

Challenge:

Processing 200 tons/day of mixed mining equipment waste

Solution:

Integrated mobile processing system with gantry shears and heavy-duty shredders

Equipment Configuration:

ARZIR Mobile Processing System + Gantry Shears

Project Results:

  • Processed 72,000 tons annually of mining waste
  • Achieved 85% metal recovery rate
  • Reduced waste disposal costs by 70%
  • Generated $2.4M in recovered material value

Iron Ore Infrastructure Recycling

Pilbara, Australia
Multi-site mining complex

Challenge:

Decommissioning aging conveyor systems and processing equipment

Solution:

On-site cutting and processing with mobile shredding units

Equipment Configuration:

ARZIR Mobile Shredding Units + Sorting Systems

Project Results:

  • Processed 150 km of conveyor systems
  • Recovered 15,000 tons of structural steel
  • Achieved 90% material recovery rate
  • Completed project 30% faster than planned

Sustainable Mining Practices

Supporting responsible mining through efficient waste processing and resource recovery

Resource Recovery

Maximize valuable metal recovery from mining waste streams

Key Metrics:

88% average recovery rate
15+ metal types processed
$50M+ annual recovery value

Impact: Reduce dependency on virgin material extraction

Environmental Remediation

Clean up mining sites and reduce environmental impact

Key Metrics:

500+ sites processed
75% waste volume reduction
Zero discharge operations

Impact: Restore mining areas to productive use

Circular Economy

Transform mining waste into valuable input materials

Key Metrics:

200+ downstream customers
98% material utilization
Closed-loop systems

Impact: Support sustainable mining practices

Economic Value

Generate revenue from previously disposed waste materials

Key Metrics:

$200-500/ton recovery value
18-month ROI
Long-term contracts

Impact: Improve mining operation profitability

Ready to Optimize Your Mining Waste Processing?

Get expert consultation and custom quotes for mining industry waste processing solutions tailored to your operational requirements.

Expert engineering consultation
24/7 global technical support
Comprehensive training programs
Guaranteed spare parts availability
2,500+
Machines Delivered
100+
Countries Served

Get Mining Quote

Start your recycling equipment journey with ARZIR

Free consultation included
Custom solution design
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