Scrap Recycling Solutions
Higher recovery rates with high-density compaction and safe workflows.
85%
Efficiency increase
1.2-2.5
t/m³ bale density
Industry Overview
Scrap recycling operations face increasing pressure to maximize material recovery while maintaining safety and cost-effectiveness. Typical facilities process 50-1000 tons per day of mixed ferrous and non-ferrous materials, requiring efficient separation, size reduction, and compaction systems. Environmental regulations demand proper handling of contaminated materials and waste minimization throughout the recycling process.
50-1000
Tons/day throughput
85%
Recovery rate
1.2-2.5
Bale density t/m³
30%
OPEX reduction
Challenges → Outcomes
Pain Point
Mixed scrap streams
Outcome
Consistent bale density
Pain Point
Manual handling risks
Outcome
Safer automated workflows
Pain Point
Irregular throughput
Outcome
Stable line capacity
Pain Point
High operating costs
Outcome
Reduced labor and energy costs
Process Workflow
From Receiving to Dispatch-Ready Scrap
Receiving & Sorting
Automated sorting systems with magnetic separation and visual inspection classify incoming materials.
Pre-cutting / Pre-shredding
Size reduction improves feed consistency and prepares oversized scrap for efficient compaction.
Baling / Shearing / Briquetting
Advanced hydraulic systems compact, shear, or briquette materials for maximum density and handling efficiency.
Quality Check & Dispatch
Quality control and logistics planning support consistent output and smoother shipping operations.
Recommended Equipment
Core Machines for Scrap Recycling Lines
Пресс для лома
High-density compaction for mixed ferrous and non-ferrous materials with consistent bale quality.
Узнать большеПортальные ножницы
Heavy-duty shearing for oversized materials with precision cutting and high throughput.
Узнать большеДвухвалковый измельчитель
Versatile size reduction for various scrap types with robust construction and reliable feed preparation.
Узнать большеБрикетировочная машина
Compacts metal chips and turnings into dense briquettes for easier transport and remelting.
Узнать большеCase Studies
Proven Scrap Recycling Performance
Metal Recycling Facility – Brazil
+45%
Throughput increase
-30%
Labor costs
850
Tons/day capacity
Scrap Yard Expansion – USA
+60%
Processing speed
18 mo.
ROI payback
500
Tons/day output
KPIs & Compliance
Track the Numbers that Matter
Key Performance Indicators
- Плотность тюкования1.2-2.5 t/m³
- Cycle Time45-90 seconds
- OEE>85%
- Энергия15-25 kWh/ton
Safety & Compliance
- Safety barriers and emergency stops for controlled operation.
- Dust and noise emission controls for safer working environments.
- Equipment configurations adapted to local regulations and site requirements.
Часто задаваемые вопросы
Переработка лома Equipment Guidance
How do I determine the right baler size for my scrap volume?
Consider daily throughput, material mix, available space, and target bale density. These inputs help define the right machine capacity and line configuration.
What maintenance is required for scrap processing equipment?
Regular hydraulic fluid checks, blade inspection or replacement, electrical system maintenance, and structural integrity checks are recommended. Typical maintenance intervals are 500-1000 operating hours.
Can ARZIR equipment handle contaminated scrap materials?
Yes. The equipment is designed for real-world scrap conditions, and pre-sorting or cleaning systems can be integrated for improved processing results.
What safety features are included?
Safety barriers, emergency stops, load monitoring systems, automatic tie systems, and safety interlocks support safer operation across scrap processing workflows.
What is the typical lifespan of scrap processing equipment?
With proper maintenance, ARZIR equipment is designed for 15-20 years of operational life. Wear parts such as blades and hydraulic seals are readily available for replacement to minimize downtime.
Can equipment be customized for specific material types?
Yes. Machine configurations, chamber sizes, and force ratings can be tailored to match your specific material mix, whether ferrous, non-ferrous, or mixed scrap streams.
What are the installation and commissioning requirements?
Requirements vary by machine type. ARZIR provides full installation guidance, foundation drawings, and on-site commissioning support to ensure a smooth setup and production start.
Is remote monitoring or automation integration available?
Yes. ARZIR equipment supports PLC-based controls and can be integrated with existing plant automation systems, with remote monitoring options available for performance tracking and predictive maintenance.
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